Untapped Geoheat ‘low-hanging fruit’ for reducing manufacturing emissions

Our Science

01 July 2022

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GNS Science has been instrumental in developing a new industry action plan to increase off-grid geothermal process heat, which can be a quick win for reducing New Zealand’s emissions from manufacturing.

Geothermal process heat (Geoheat) works by accessing geothermal energy from underground and transferring that energy to manufacturing processes through heat exchangers. This transferred energy can be used to power wood processing, food and beverage manufacturing, dairy processing, timber drying, horticulture, aquaculture, biotechnology operations and more.

Industrial-scale geothermal heat is already reducing emissions and is readily accessed at several steam fields within the Taupo, Rotorua and Kawerau districts. The steam or water is piped from the fields to nearby factories.

It’s a proven reliable and resilient low-carbon renewable energy source viable for any industry that uses heat from chilled temperatures up to 220 degrees Celsius

Brian Carey Geothermal Applications and Industry Specialist GNS Science
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Tissue Paper wound onto a paper reel immediately after drying on the drier converted from gas to geothermal. Essity paper machine – Kawerau

“We know it works. GNS has been supporting businesses to transition to Geoheat for a decade or more, cementing New Zealand as the world leader with the largest use of geothermal process heat by industry of any nation globally.

While experience is aplenty - GNS has more than 70 years’ experience in geothermal - a lack of awareness of the technology has meant capacity is sitting idle and unused in three key regions across New Zealand. 

“Geoheat really is manufacturing’s ‘low-hanging fruit’ and, with investment, industries could reduce their emissions, and the costs related to those emissions, and improve their overall production resilience and energy mix,” says Brian.

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Plenty Flora – Geothermally heated glasshouse growing Gerberas at Horohoro. Credit: Brian Carey.

The action plan brings together key players in the geothermal space with a view to ensuring that future development projects can be supported with the right expertise to achieve maximum value.

A recent $15.5 million Geoheat project converted natural gas to geothermal energy for a large tissue drum dryer at the Essity plant in Kawerau, where tissue products are manufactured for a global market. This conversion, supported by a $1.65 million grant from the Government Investment in Decarbonising Industry Fund, will see a reduction in carbon emissions of 136,610 tonnes over the life of the project.

“Every bit helps and, with the energy sector accounting for around 27 percent of our overall domestic greenhouse gas emissions."

this is a unique opportunity New Zealand has to push reductions in the industrial sector faster

Brian Carey GNS Science

New Zealand’s newest Geoheat venue is being featured in Taupo during Geothermal Week, 25 to 29 July, and Geoheat will feature in a Bay of Connections seminar in Rotorua on 28 July as part of the Geothermal Week events.

The Geoheat Action Plan is designed for use by national, regional and local government decision and policy makers, consultants, investors, funders and -most importantly - industries and commercial enterprises looking for a sustainable, cost-effective source of low- carbon heat.

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John Burnell Geothermal Modeller

John is a numerical modeller who has over 30 years experience working on a wide range of energy related projects. His main focus is geothermal reservoir modelling, undertaking both research and consulting. He has developed models of geothermal systems throughout the world, for both consenting purposes and resource planning. He has worked on models of: Ngawha, Wairakei, Rotokawa, Rotorua, Tauhara, Kawerau, Mokai, (New Zealand), Mt Apo, Bacman (Philippines), Kakkonda, Uenotai, Sumikawa (Japan), and Luiese (Papua New Guinea). He has long-standing involvement in the resource consent process in New Zealand, both developing models to assess environmental impacts and appearing as an expert witness at consent hearings. He is able to develop new software for solving modelling problems, and is the developer of a commercially available Tough2 pre-processor. John is currently the NZ convener of the IPGT Reservoir Modelling Group, and has served on the NZ Geothermal Association Board. In addition to geothermal modelling, John has worked on models of gas reservoirs, heat exchangers, heat transfer in reformer furnaces, casting furnaces, heater design, heat transfer in coolstores, biofilm growth and electroosmotic flow

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